Shreeji Engineering Works, a reputed Manufacturer and Supplier, has established itself as a reliable provider of CNC Machine Mould Dies, designed for precision, durability, and high-performance applications across industries. With a focus on technical excellence and manufacturing innovation, their CNC mould dies cater to complex machining requirements, ensuring optimal efficiency and product quality.
Overview of CNC Machine Mould Dies
CNC Machine Mould Dies are engineered tools used in Computer Numerical Control (CNC) machines to shape, cut, and form materials into precise components. They are essential in industries such as automotive, aerospace, electronics, and metal fabrication, where precision and repeatability are critical.
Shreeji Engineering Works manufactures these dies with meticulous attention to dimensional accuracy, material strength, and longevity, ensuring consistent performance even in high-volume production setups.
Materials Used in CNC Mould Dies
The material selection for CNC Machine Mould Dies is a crucial factor that determines performance, wear resistance, and heat tolerance. Shreeji Engineering Works primarily uses:
- Tool Steels (H13, D2, A2): High hardness, excellent wear resistance, suitable for high-temperature operations.
- Stainless Steel Variants: Corrosion resistance for applications in chemically sensitive environments.
- Aluminum Alloys: Lightweight dies for prototype machining and non-ferrous applications.
- Copper Alloys (for inserts): Efficient heat dissipation during continuous machining.
These materials are treated through heat treatment, surface hardening, and precision grinding to achieve superior mechanical properties and durability.
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Design and Construction
Shreeji Engineering Works focuses on precision-engineered designs to optimize tool life and machining accuracy. CNC Machine Mould Dies typically include:
- Die Base Plate: Provides structural integrity and uniform support during operations.
- Insert Components: Replaceable inserts for cost-effective maintenance and extended usability.
- Cooling Channels: Integrated for heat dissipation to reduce thermal deformation.
- Guide Pins & Bushings: Ensure exact alignment and repeatable positioning during CNC operations.
The design process involves CAD/CAM modeling, finite element analysis (FEA), and prototype validation, ensuring reliability under high-speed machining conditions.
Specifications
While Shreeji Engineering Works customizes dies as per client requirements, standard specifications include:
- Length: 100 mm to 500 mm (customizable)
- Width: 50 mm to 300 mm
- Thickness: 20 mm to 150 mm
- Tolerance: ±0.01 mm
- Surface Finish: Ra 0.4 – 0.8 µm
- Hardness: HRC 55 – 62
- Operational Temperature Range: -20°C to 500°C
These specifications ensure compatibility with a wide range of CNC machines and maintain consistent output quality.
Capacity and Performance
Shreeji Engineering Works CNC Machine Mould Dies are designed for high-speed, high-precision operations. Key performance highlights include:
- Cycle Efficiency: Optimized cutting paths reduce machining time.
- Load Capacity: Capable of handling high-pressure stamping and forming applications.
- Thermal Stability: Minimal deformation under sustained heat.
- Repeatability: ±0.01 mm accuracy across thousands of cycles.
This performance reliability makes them suitable for mass production as well as specialized tooling applications.
Advantages of Shreeji Engineering Works CNC Mould Dies
- Precision Engineering: Tight tolerances for high-quality output.
- Durable Material Composition: High hardness and wear resistance ensure longevity.
- Customizability: Dies can be tailored for unique client requirements.
- Reduced Downtime: Replaceable inserts and modular designs facilitate easy maintenance.
- Cost-Efficiency: Extended tool life reduces frequent replacement costs.
- Versatility: Compatible with a wide range of CNC machines and machining processes.
Maintenance Guidelines
Proper maintenance extends the lifespan and performance of CNC Machine Mould Dies:
- Regular Cleaning: Remove metal chips, debris, and coolant residues after each use.
- Lubrication: Apply high-quality machine oil on moving and sliding surfaces.
- Inspection: Check for wear, cracks, and alignment issues periodically.
- Storage: Store in dry, controlled environments to prevent corrosion.
- Professional Servicing: Periodically service dies to restore surface hardness and dimensional accuracy.
Following these steps ensures consistent machining quality and reduces operational downtime.
Applications Across Industries
Shreeji Engineering Works CNC Machine Mould Dies are versatile tools applied in:
- Automotive: Engine components, transmission parts, and body panel stamping.
- Aerospace: High-precision fittings, brackets, and turbine components.
- Electronics: Electrical housings, connectors, and precision casings.
- General Engineering: Sheet metal fabrication, prototype machining, and tooling.
- Metal Forming: Stamping, punching, and bending operations.
This versatility makes them indispensable in modern manufacturing environments.
Quality Assurance
Quality control is paramount at Shreeji Engineering Works:
- Dimensional Verification: Using CMM (Coordinate Measuring Machines) for micrometer-level accuracy.
- Material Testing: Hardness, tensile, and impact tests.
- Surface Inspection: Ensuring scratch-free, uniform finishes.
- Functional Trials: Test runs on CNC machines to validate performance.
The adherence to ISO standards and stringent in-house protocols guarantees reliable and high-performance mould dies.
FAQ Section:
Q1. What is a CNC Machine Mould Die?
CNC Machine Mould Die is a precision-engineered tool used in CNC machines for shaping, cutting, and forming materials into desired components with high accuracy.
Q2. Which materials are used in manufacturing these dies?
Common materials include tool steels (H13, D2, A2), stainless steel, aluminum alloys, and copper alloys for inserts.
Q3. How do these dies ensure accuracy during high-speed operations?
Through precision engineering, proper alignment pins, cooling channels, and high-grade material composition to prevent deformation.
Q4. What industries use CNC Machine Mould Dies?
They are widely used in automotive, aerospace, electronics, general engineering, and metal forming industries.
Q5. How should CNC Mould Dies be maintained?
Regular cleaning, lubrication, inspection, proper storage, and periodic professional servicing ensure optimal performance and longevity.
Q6. What is the tolerance level of Shreeji Engineering Works CNC dies?
The standard tolerance is ±0.01 mm, ensuring high-precision manufacturing.
Q7. What is the operational temperature range?
Typically -20°C to 500°C, depending on the material and design.
